BobSave up to 64% and get a free gift. The tenon has radiused edges to match the routed mortise, eliminating chisel work, and is fluted to prevent hydraulic lock. This particular door is completely shielded. Wedged and pinned M&T joints were actually weaker in these tests, probably due to reduced glue area. It's almost too easy. More to come soon. Hi, I just finished my first furniture project (an arts and crafts bench for the end of my bed) and am working my second (a mudroom bench-also arts and crafts). The fact that loose tenon stock is now widely available was a real boon. loose tenon stock Jump to Latest Follow 3K views 3 replies 3 participants last post by dribron Jul 2, 2011 D dribron Discussion starter 185 posts · Joined 2010 #1 · Jul. DesignTaytools 400 Pack 5mm x 30mm x 19mm Beechwood Loose Tenons Compatible With Domino Loose Tenons Joinery Systems - Amazon. This makes the tenon stock "almost round" at the ends. 110mm long x 10mm wide. Never used balsa, that might work too? As long as the grain runs correctly. Beadlock Tenon Stock is specially designed for our Beadlock® Loose Tenon Joinery System. Secure clamping of the jig to the pieces is a must, because if the jig moves the beadLock tenon stock will not fit because of the shape of the tenon stock. You could set up a couple of simple jigs with a router if you don't have a slot mortiser. Once. In Stock . Find the latest Tenon Medical, Inc. In one instance, the instructor cut them with a router but did not square the round corners with a chisel. Includes a 1/4-inch guide bushing with bearing, a special 1/4-inch drill bit, and stop collar. The Beadlock jig allows you to drill a series of slightly overlapping holes into end or edge grain to form a uniquely shaped mortise. Also includes sample 1/4-inch x 1-1/8-inch hardwood tenons and detailed instructions. With a horizontal slot mortiser, which runs at 4,000 rpm I can dowel as well. 010" when you plane the tenon stock to fit the mortises made by the current mortising bit. corners. These floating tenons are a great way to assemble furnitu. I'm thinking of using this BeadLock jig,. The mortises are easy to cut using a mortising template and a plungeMorty Loose Tenon Joinery Jig by Woodpeckers. making your own loose tenon stock if you are pro; your time is money. With the Beadlock stock almost all the contact is side-grain to side. Lower each board carefully onto the bit and make your cuts to depth. And you can make this stock from scrapwood that might otherwise be tossed out. Birch tenon stock costs $9–$10 for. In loose tenon joinery all of the pieces to be joined receive an identical mortise, while the tenon itself is simply a short cutoff from a long piece of stock which has been thickness planed, ripped and rounded over to fit the mortise, Fig. Dominos can change thickness as the RH changes, but if you make your tenon stock while building your project you tune them to fit, so they fit. I do have a Domino, I make my loose tenon stock out of whatever scraps I have laying around which is all typically the same sort of hardness or species as the furniture/items I'm making. The joints, made with 3" tenons, came out perfectly and the screens (55" x. (119) Q&A (17) This unique tenon stock is specially designed for our Beadlock® Loose Tenon Joinery System. 99 29. Despite its odd name, “loose-tenon” joinery is one of woodworking’s tightest methods of joining parts. In Stock. It takes a little forethought. Make mortises of various sizes. He makes full-size drawings and a step-by-step construction plan, and then uses patterns and jigs to shape his stock. You’ll need about 25 bd. No matter your skill level, the Pocket Mill Pro makes perfectly accurate mortises w. To remove the tenon waste, lay the stock flat on the saw and use the miter gauge to guide the work. Text, photos and video by Tom Hintz. MEDINA, Minn. "Mortise-and-tenon joinery is very strong, but it can be a challenge. Lets assume you're aiming to use a 10mm domino. The loose tenon is shown floating between the two components of the benchtop. round the tenons or if you have a good router setup to cut mortises switch to loose mortise joinery. 38. 3 In Stock. But what I found is that they fit so tight that there wouldn't be any room for glue in there so I clean them up a little. You can then mill your tenon stock to width/thickness, and simply CC to length. Sort by Sort by View as. The tenon replaces the factory unit and is built from 17-4 stainless steel — truly an impressive piece of metal for its intended purpose. Some craftsmen rout grooves in their tenons to provide a reservoir for excess glue; I don't bother with this extra step. Mortising Jig Loose Tenon Joinery System Woodworking Invisible Slotting Bracket Trimming Machine Hole Stand for for Woodworking Furniture Splicing. Bad for tenons! So I was. Taytools 150 Pack 8mm x 40mm x 22mm Beechwood Loose Tenons Compatible with Domino Loose Tenon Joinery Systems. That jig is called the beadlock loose tenon jig. -thick tenons, a fairly common size. You can buy ready-made Bead-LOCK tenon stock or make your own with a special router bit (box below). If the tenon was going to be a tight fit, then once glued in place, either 1/4in or 3/8in would work, since the tenon would be attached to the surrounding wood of the mortise, so the joint would be strong. Simply pass the tenon stock over the router cutter. Then prep loose tenon stock. For instance, a wood that is very. Loose tenon joinery - you may find a happy alternative that keeps you out of Festool dollar hell. First of all, let’s have a look at the Domino tenon sizes available. Made from solid hardwood stock, Domino Beech tenons form the basis for strong joints that will last a lifetime and beyond. Tip: Use a bull nose router bit to create loose tenon stock for mortises with rounded ends. Simply plane the stock to a thickness that fits snugly in the mortises. The advantage of loose tenon joinery is that it’s fast, strong, and repeatable. Doesn't take much. 10mm tenon stock in 750 mm (29-1/2-Inch) sections made to be cut-to-length. Self Centering Doweling Jig for Thick Timbers. By making the tenons slightly smaller you not only add a gap for glue, but it also allows some. There really is no difference in joint strength between conventional tenon joinery and loose tenon joinery – provided the tenon stock you use is a precise match for the mortises. You can use a traditional tenon or a shop made loose tenon. $14. Standard joiners of a mortise and tenon have one piece of stock acting from its own part. January 17, 2019. To me, loose tenons are the way to go for strong joints, however the cope and stick method is usually used for cabinet doors. How it works. 4. Instead of the tenon being cut from one of the adjoining parts, precut tenon stock is glued into a mortise in both parts. I'm going to use loose tenons, and route mortises into both apron and leg. MADE IN USA - Like all Woodpeckers products, the Morty Loose Tenon Jig is precisely machined and carefully inspected in our Strongsville, Ohio factory. Posted – 1-17-2011. make more than that. Beadlock® Tenon Stock. 12-07-2008, 4:09 PM #2. I'll get to the details as we go along but here's where I'm going with the loose tenon joinery. The loose tenon jig is made from untreated domestic birch and ensures durability and versatility for a wide range of applications. Use your router to create professional-quality,. The BeadLock joinery system makes it easy to create rock-solid mortise and tenon joints. Some test have shown that loose tenon has roughly 95% of the strength of integral tenon. Customer Service. Seems to me like if you have a table saw, router table, and a roundover bit you could make loose tenon stock and just trim to length as needed. I get the argument for buying Dominos vs. Yes, you have to buy the tenon stock or buy the bit to make your own, but compared to the $10. 3/8" Beadlock® Tenon Stock, (3) 12" Pieces. In Design mode, select and place the same design you used for your tenon. After some 200 years of “hard knocks” and spotty maintenance in the harsh climate of coastal Maine, our Federal-period home’s frame-and-panel doors exhibited a range of problems—from gaps and loose joints to outright rot. . In practice, this may not be an issue, but if you were truly looking for an economical easy way to do breadboard floating tenons, I'd look into a used Mortisepal or making your own router-mortise jig, and then make your own tenon stock. I havent done any fancy joinery yet. Given that tenons are on the ends of rails and sometimes those rails are very long (eg dining tables). Trim the cedar panels to fit inside the lid’s frame. corners. Speaker 1: If you can clamp and drill holes, you can make rock-solid joints like these instead. The tenon stock is inserted into a mortise to form the ‘tenon side’ of a mortise and tenon joint. not the size of pre-made Festool tenon stock. Joining boards for table tops, rails, stiles, aprons, legs. The flutes on the stock increase the amount of precious glue surface and prevent the joint from racking…. For both mortises I am using the same 1/4" upcut solid carbide bit. All of your M&T stock has to be prepared at the same time to minimize any statistical deviations in thickness. Business, Economics, and Finance. Sale. We used two tenons with a 1 ⁄ 4" gap between them, rather than one long tenon, to allow more room for movement. com. Of course if $$ was no object I'd have a Festool Domino ordered. i n c r a . The loose tenon stock itself can either be purchased ready-made as part of a joinery system, or can be well made with coarse woodworking tools. I find loose tenons are more forgiving in assembly, and probably 10 times as strong as any force the joint is ever going to see. This unit in combo with kreg clamps to layout the joints you now can make loose tenons fast and easy. Rockler 3/8″ Beadlock Tenon Stock, (3) 12″ Pieces. 99. pretty much what I do. At some point in the future when making raised panels I may wish I had the horizontal table, but this solution works very well for making the mortises. Rockler now sells a router bit that allows woodshops to make their own tenon stock. II made all my tenon stock on the. But in a loose tenon joiner, there is a “loose” tenon in the middle that connects to two separate pieces of wood. All these terms are. A loose tenon adds strength and due to the material is much less likely to telegraph. You can purchase router bits designed to produce tenon stock or purchase pre-made tenon stock, which has a matching profile, to complete the joint. You'll drill a series of overlapping holes to make the mortise and then fill it with. I posted this thread earlier today with a description of the tabletop build. It's just as strong as a joint made with integral tenons, and even trumps traditional mortise-and-tenon construction in. A great alternative to traditional mortise and tenon joinery is loose tenon joinery, also known as floating tenon joinery. Remember that the blue line in the design represents. Rout this strong joint quickly and accurately with a plunge router and a simple jig you can build. 16 $. If it is to be a 1/2" mortise that you do with a 1/2" router bit, then you would use a 1/4" round over bit on 1/2" stock. All wood is Jarrah. add to cart. More Buying Choices $1,139. This was made fairly easy with a Domino machine. Loose-tenon joints function similarly, but with a short length of tenon that fits into mortises on both mating workpieces. An innovation that has vastly simplified this construction method is the floating tenon. The beadlock pro is a loose tenon jig. In making the tenon stock should I plane it to exactly that dimension or perhaps make it a few thousandths thinner? Obviously I will practice first but any seasoned advice is always welcomed!The angled grooves on Laurier’s dowels and tenons create a mechanical bond similar to the threads on a screw. What waste remains is easy to chisel away. Start by making one strip 111/16" wide by 25" long, and one strip 13/16" wide by 10" long. Second, depending on the tenon you're cutting, it could take up to five steps (usually four). It is very,very, boring. Why is this? I use an upcut spiral bit and use a jig for the end grain mortise. Price ($ 29. Crosscut the tenon stock 1⁄16" shorter than needed to allow room for glue. 333 posts · Joined 2008. The following tenon sizes are available for the DF 500: 4 x 17 x 20 mm; 5 x 19 x 30 mm; 6 x 20 x 40 mm; 8 x 22 x 40 mm; Pocket Mill Pro - Loose Tenon System. Add to cart. With loose tenons how can fix that distance???. Adding to the tenon and filling the mortise are the same solution; either way, the glued up joint is the same, with a 1" tenon going into material that fills the 2" mortise. add to list. 50Pack 8mm X 40mm Beechwood Loose Tenons Compatible with Domino Loose Tenons Joinery Systems, Domino Beech Tenons for Crafting Woodworking. SKU # 456544. 6 out of 5 stars 67. 2. June 3 to 5 th Crackerjack Carnival June 12 th History Alive Fort Lytton June 19th Birkdale Scouts June 17 to 19 th Q – TURN July 30 to 31 st Mt Gravatt Show Aug 19 – 21 st Tudor and Turn Rockie, see Bill S or Milton Sept 9 to 11 th Redlands Redfest Oct ‘Yet’ Festival no date as yetLoose tenon joinery, on the other hand, provides all of the strength benefits without the tedious setups. Why do you find the. These notes are general guidelines; sizeWizer. The tenons were milled on the table saw using a more customary technique. . Sep 30,. Rockler - Beadlock Pro Loose Tenon Joinery System (Rating: 5) There have been several posts/threads lately about mortisers, jointers (biscuit and domino) and assorted jigs, so I thought I would add my two cents along with a review + pics in action. philip | Jul 05,. you can use the router setup on both sides of the parts to be joined and make round cornered loose tenon stock easily on the table saw and a router table (or just a roundover bit in your router). It’s simple to set up for stopped cuts in all the boards at the router table. You can make your own tenon stock, or you can purchase it in various thicknesses from Lee Valley. 1 out of 5 stars 350. 13. You're not supposed to have to clean the mortises out because the tenon stock comes fitted to the mortise. com. But that's only when you match the bit diameter to the mortise you are cutting. If you use, say, a 1/4" router bit to cut a 5/16" mortise making multiple passes. To make your tenons, plane hardwood stock to fit the slot, rip to width, and then round the edges with a round-over bit or file to fit the mortise. When I need floating tenons I just cut this previously prepared tenon stock into the lengths and widths that I need. i find its far quicker to cut mortises than tenons with a homemade jig and router and making loose tenon stock is quick and easy. GameStop Moderna Pfizer Johnson & Johnson AstraZeneca Walgreens Best Buy Novavax SpaceX Tesla. Depending on the tools you use, learning to create mortise and tenon joints that actually fit properly can be somewhere between hard and downright frustrating. All you need to make them is your hand drill and this Beadlock® Kit. Regular price Sale price From $9. But that's only when you match the bit diameter to the mortise you are cutting. Part # ROC20796. General Tools Mortise and Tenon Jig - Drill Template Set with Hollow Chisel Bit Attachment. I much prefer the stationary slot mortiser to the Domino as I can do large or small tenons. More videos are available in the Video tab below. I cut double slots 3/8" x 1-1/2" x 1-3/4" deep in all my parts and made loose tenon stock from the leftover scrap materials. thanksI don't have a Domino, and I question whether I would live long enough to cut mortises and tenons for each one, something I've never tried. I used a table top mortiser to cut my square holes into my rail stock, and I use my table saw, set with a dado set and a miter. When the tendon is driven into the mortise the shim spreads the tenon and tightens the joint. The beadlock stock is just too tight in the pine. $60. For those who prefer to cut their own, we still have one-foot lengths as well. Tenons. By replacing the metric stock thickness gauge with this aftermarket version,. SKU: 08250. Similar on Amazon: Dual-Spindle. 4mm, 5mm, 6mm, 8mm, 10mm, 12mm and 14mm tenon sizes. INCRA Build-It w w w . Wish I'd had this flash of insight when making the first three tables. Firm Fixation: The domino tenon will not swell or penetrate the material, giving the fixation more accuracy and reliability. The half rounds at the mortise ends hold the excess glue. Vea opiniones y calificaciones de opiniones que otros clientes han escrito de Bench Dog Tools 50-37801 Beadlock Pro Kit en Amazon. One thing to consider with loose tenon joinery is that you need tenon material that is the appropriate width and thickness for the selected bit. There have been a few strength tests conducted, with the data either published. It takes minutes to do, compared to the hour or more that I spent chiseling through the 1 1/4 oak at 3/4" wide. Speaker 1: If you can clamp and drill holes, you can make rock-solid joints like these instead. . The drawbacks to the approach are that the tenon stock is kind of fussy to make, that the end grain mortises tend to be a little differently sized than the long grain ones, and for mortising the ends of long boardsRockler Woodworking and Hardware has won 2021 Pro Tool Innovation Awards for three products introduced in the past year – the Beadlock Pro Jig, Bench Cookie Connect and Perfect Miter Setup Blocks. 3 In Stock. A horizontal with an XY table would give you the ability to knock loose tenon joinery with ease. Loose tenons are very fast and accurate and strong. Or fastest delivery Tue, May 16 . I sometimes use a jig saw, but the best accuracy is obtained with a hand saw. Looking for an opinion on the wiser purchase, maybe an angle I'm not examining. I’m a big fan of my domino. Next, I remove the spacer and make a second 1⁄2"-wide cut to yield my 1"-long tenon. To make loose tenons with rounded edges I use a shaper or router table to round the edges. LESSON: This joint in 1 ⁄ 2" stock creates 3 3. Woodpecker's announced their latest new tool - Morty's Loose Tenon Joinery Jig It was announced this morning. I’m planning a workbench with mortise and tenon joinery, with which I have very limited experience. That's true for a tenon glued into a cross grain mortise, but not necessarily so for a loose tenon stuck into a long grain part, especially if it's a short tenon. If the glue failed, again, I’d understand it. 5" Beech Tenon Stock and Systainer. I. I still do it both ways, depending on what I am making. Photo 5. Now, the XDOVET MORTISE & TENON JIG gives you an easy way to create the loose tenon version of mortise and tenon joints with remarkable speed and accuracyTaytools 120 Pack 8mm x 50mm x 22mm Beechwood Loose Tenons for use Domino Loose Tenon Joinery Systems - Amazon. Loose tenon joints are strong because of the large tenon section through the joint and generous side-grain gluing surface needed for long life. FREE delivery Fri, Aug 11 . Ships from and sold by Hartville Hardware. Add to cart. Some woodworkers discount loose tenons as the poor machine-cut cousin of traditional mortise-and-tenon joinery, but I’ve found the joint useful in many instances. How much space for glue do I leave at the bottom of the joint? 2. You can do it only with a table saw, but I cut my stock into individual pieces with my bandsaw just to have a smaller kerf. The ribbed mortises are precisely shaped to accept our Beadlock loose tenons (sold separately). stretchers, you’ll need two widths of tenon stock. The radius of the roundover bit should match the radius of the straight bit used to cut the mortise. Once tried cutting tenons with a makeshift table saw, but always got a circular rather than straight cut. As others have mentioned biscuits provide mainly alignment where loose tenons or specifically Dominos make stronger joints. The affordable BeadLock Joinery system is a longtime popular among weekend woodworkers and produces loose tenon joints well and fairly quickly. The loose tenon stock itself can either be purchased ready-made as part of a joinery system, or can be easily made with common woodworking tools. Made a few practice joints in scrap, and cut some practice loose tenon stock from some other offcuts. I found the workstation made it easier and quicker to secure stock for mortising. The Festool domino version 500 does 4,5,6,8, and 10 but not the 12 or 14, for that you have to go to the 700 where the stock machine does 8, 10,12, and 14. Glue tenons into the ends of the center stiles and bottom rails. Levoite Mortise Tenon Jig providing an easy, precise way to make loose tenon joinery,It is also a perfect self center dowel jig. This ratio results in a joint with plenty of strength in both the tenon and the sidewalls. Rockler - Beadlock Pro Loose Tenon Joinery System (Rating: 5) There have been several posts/threads lately about mortisers, jointers (biscuit and domino) and assorted jigs, so I thought I would add my two cents along with a review + pics in action. Typically made in Strips to match the mortise, loose tenons are cut from the Strips as needed; a simple hand Saw can be used. I've built furniture projects before and I'm familiar with the tools (have my own little shop), but this table will be my biggest and hardest project so far so I'm relatively amateur. Tenon thickness: A tenon’s thickness should be one-third the thickness of the stock being mortised. Typically made in strips to match the mortise, loose tenons are cut from the strips as needed; a simple hand saW can be used. You can then cut your own flat tenon stock. Next, round over all four edges of the tenon stock to match the rounded ends of the mortises. 50Pack 8mm x 40mm Beechwood Loose Tenons Compatible with Domino Loose Tenons Joinery Systems, Domino Beech Tenons for Crafting Woodworking. Uses a 3/8. You'll encounter the same limitation if. #7. Anyone using the Festool Domino XL with sipo stock for exterior loose fit mortise and tenons? I have a large (4' x 8') exterior solid wood door in quartersawn white oak to build and am considering one in lieu of chopping 3/4-1" full mortises. $49. You can make your own tenon stock or save even more time (and get a fit tight enough to be used in exposed joinery) by purchasing precision-milled hardwood tenon. Im looking at a setup for doing loose tenon joinery and have narrowed it down to the beadlock and the mortise pal. With cabinet doors I leave the rails "sticking out" past the stiles, then put them in a. View Profile View Forum Posts View Blog Entries Visit Homepage View Articles Member Join Date Jan 2004 Location. Sometimes I use baltic birch plywood for. Posted – 1-17-2011. thanks Google Sponsor Google Sponsor. Making loose tenon stock is very fast as well. And that means clean, accurate tenons on any project, any time of. Does anyone know the best place to buy loose tenons to use with the mortise pal. This should yield enough material plus a littleI plan on using either loose tenon or dowels machined prior to running the copes. Subscribe » Store. The loose tenon stock itself can whether be purchased ready-made as part of a joinery system, or can be de facto made with common woodworking tools. Again, use your best judgement to decide what suits your project. It seems to me that screen doors are flimsy by nature since the frame is usually just the perimeter and typically only a couple inches wide. Loose tenon joints are Strong because of the large tenon Section through the joint and generous Side-grain gluing Surface needed for long life. The 1/2 round hole at the end of the mortise that is left provides a good place for the excess glue to go. Messages 5,533 Location Coolidge, AZ. 99 USD. Rockler Beadlock Tenon Wood Joining Tools: Elevate your woodworking projects with our (3) 12" Beadlock tenon Pieces wood tool stock, designed to deliver unmatched strength and precision in joinery. Beadlock Loose Tenon Joinery Success . Once all the crossmember mortises were cut, I milled enough stock for the loose tenons. i've not done a 3/8" mortise using this method (loose that is), but I'd probably do some test tenons using the same 1/4" round over and just back it off a. $349. Albeit spendy for a jig but I have the Domino DF 500 and am contemplating getting the DF 700. This unique tenon stock is specially designed for our Beadlock® Loose Tenon Joinery System. For blind joints, I cut the mortise about 1/8 inch deeper than the tenon for glue squeeze to minimize glue squeeze out around the shoulders. 8 out of 5 stars. Miller dowels: An easy, can't-miss fit. Skip to content ** USE CODE "Black Friday" AT CHECKOUT FOR 10% OFF + FREE SHIPPING ON ORDERS OVER. 07-13-2009, 04:56 AM. Tenon Stock Regular price From $9. However, for many creating a good fitting mortise and tenon joint can be daunting. 5. Festool Domino Size Chart. woodworking Date: Wed, Sep 17, 2003, 2:43am (EDT+5) From: snipped-for-privacy@btconnect. And you may want to rethink buying that Domino machine. With the Beadlock stock almost all the contact is side-grain to side. So for 1/2" I use 1/4", 3/8" is 3/16", and so on. Time for Tenons! See how easy it is to make custom-fit tenons. The Beadlock system from Rockler offers woodworkers an effective loose-tenon system at a very affordable price. Second, depending on the tenon you're cutting, it could take up to five steps (usually four). The jig enables a series of overlapping holes to form a mortise for Beadlock tenon stock. FREE delivery Aug 1 - 3. Is it possible and if so could you explain how you made or make yours? I'm thinking table router for the tendon and straight or spiral bit for the mortise. (119) Q&A (17) This unique tenon stock is specially designed for our Beadlock® Loose Tenon. $139. Most of the loose tenon stock you can buy is beech, I am planning on using poplar, or scrap oak or what ever the project is being made from unless it is pine. I just make the tennons from scrap timber on the saw table, using the roughness of the saw blade to help with the bonding of the glue. Or that I should use the domino to cut a single wide mortise and make matching wide loose tenons of my own. Adding to the tenon and filling the mortise are the same solution; either way, the glued up joint is the same, with a 1" tenon going into material that fills the 2" mortise. My tenons were pretty tight-I had to wiggle the tenons back and forth and pound with a hammer to get them to seat properly. Add in the ability to align the mortise at an angle to the stock, take away the 4-digit price tag normally associated with loose tenons and you have Woodpeckers newest tool, the Morty Loose Tenon. Sort By Set Descending Direction. Over the life of a project like I am working on now with almost 450 tenons at about 1 1/2 inch in stock length per traditional tenon equals about 25 board. 99. There have been a few strength tests conducted, with the data either published. If I use a 3/8" mortise I will make a total of 40 mortises and make 20. With loose tenons you make mortises in mating workpieces, and then insert a tenon cut to fit inside both, as shown at far right. THREE different stock thicknesses 4x4s, 2x4s and "1x6" (now 5/8" x 5 3/8") TWO loose tenon sizes TWO set backs/reveals Three different mortise widths. The is one of the easiest and most affordable. Building Furniture with Beadlock Floating Tenons - Video Transcript. I am attempting my first floating tenon construction on a large dining table. 99. Mortise and tenon joints have been a staple of woodworking just about as long as there have been woodworkers. The 1/2 round hole at the end of the mortise that is left provides a good place for the excess glue to go. The affordable BeadLock Joinery law is a longtime popular among weekend woodworkers and produces loose tenon joints de facto and fairly quickly. I choose to do this in stages when possible. Loose tenons come in several sizes, the bottom piece is 2-1/8" wide with a #0 biscuit, but another tool would make a better cut for narrower stock. )I make the joints narrower than the stock width by the thickness of the stock - in 8/4 stock 6" wide I'll use 4" tenons; in 3/4" stock 2" wide I'll use 1 1/4" tenons. Commonly, a long tongue will be milled on the panel, with an accompanying groove on the breadboard end. Add to cart. Also, due to setup tolerances I often have issues with one shoulder of a tenon being offset from the other just by a hair. The Beadlock Pro includes the fully adjustable jig (as shown in the photo above), a 3/8″ drill bit, a matching stop collar, a. Make 1-3/4″ wide loose tenon stock (G) and cut it to length. I switched from bisquits to loose tenons. It is a simple matter to rout the mortises, cut the tenon stock to length and glue everything together. Follow me on Twitter. Lee Valley also sells loose tenon stock (you can get tenons larger than the largest dominoes that way. , features a loose tenon joint made with a hand drill and template. you’ll lose some for saw kerfs and there’s always a reason to have a little extra. 04), then bandsaw and sand them to final shape. Ivan, if you are worried, make them out of purple heart. Now give your new bandsaw crosscut sled a try. I'll have to check on the beech tenon stock lengths. 99. I just butted a scrap piece up.